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YuShang.Inspection - Intelligent On-Machine Measurement & Closed-Loop Control System

Break the "Information Silos" of Traditional Manufacturing

The traditional separation of machining and inspection leads to significant downtime and data lag, directly impacting the yield of high-precision manufacturing.

Excessive Downtime

Separation of machining and measuring causes parts to move between machine tools and CMMs, resulting in wasted waiting time and low equipment utilization.

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Delayed Data Feedback

Offline inspection data cannot be fed back to the machine tool in real-time. Scrap is often discovered too late, easily leading to batch rejections.

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Re-clamping Errors

Re-clamping parts after removal makes it difficult to realign datums. Offline measurement accuracy is hard to guarantee for large or thin-walled, easily deformed parts.

Full-Featured On-Machine Measurement Solution

Tools covering the entire lifecycle from path planning and simulation to execution and analysis reporting.

Path Planning

Flexible Path Planning

Automatically extract feature attributes based on 3D models; supports automated programming for 2D/3D features.

  • Supports features like holes, slots, spheres, cones, rings, etc.
  • Automatically generates interference-free, safe measurement paths.
Probe Calibration

High-Precision Probe Calibration

Ensures the foundational accuracy of the measurement system; supports various calibration methods and 3D compensation.

  • Supports calibration via standard spheres and ring gauges.
  • Supports 3D calibration for star, L-shaped, and cylindrical styli.
Automated Execution

One-Click Automated Execution

Deeply integrated machine tool communication to realize unattended automated measurement processes.

  • Automatically transmits programs and retrieves results.
  • Supports mainstream systems like Siemens, Fanuc, Heidenhain, etc.
Auto Compensation

Intelligent Closed-Loop Compensation

Automatically corrects machining parameters based on measurement deviations to achieve a quality closed loop.

  • Supports tool radius/length compensation and logic judgment.
  • Iterative tool compensation until the part meets specifications.
GD&T Reports

GD&T Evaluation Reports

Professional quality analysis with authoritative algorithm accuracy certification.

  • Certified by German PTB with 0.1µm accuracy.
  • Supports all Geometric Dimensioning & Tolerancing (GD&T) items.
  • One-click generation of PDF/CSV/TXT reports.
Rapid Setup

Rapid Setup (Coordinate Reconstruction)

Automatically calculates part deviation via measurement and updates the machining coordinate system, replacing manual alignment.

  • Supports 3-2-1 alignment and Best Fit methods.
  • Solves positioning challenges for complex curved parts.

Solving Complex Manufacturing Challenges

Comparative Measurement

To eliminate the impact of machine tool thermal deformation or geometric errors, YSCAM supports a "Golden Part" comparison mode. It uses CMM inspection data as a benchmark to correct on-machine measurement data, ideal for quality monitoring of high-precision batch production.

High Precision
Eliminate Machine System Errors
Batch Production
Real-time Batch Quality Monitoring
Comparative Measurement

Automated Production Line Integration

YSCAM is not just standalone software; it integrates seamlessly into automated production lines. It supports connection to MES, MOM, and SPC quality systems, enabling full-process tracking and traceability from production quality data to semi-finished product quality.

MES Integration
Seamless Factory System Access
Real-time Monitor
Real-time Monitoring & Alarms
Production Line Integration

Extensive Compatibility

SIEMENS
FANUC
HEIDENHAIN
Mazak
HuazhongCNC
Renishaw
Hexagon
Marposs

Customer Success Stories

Automotive Mold
On-Machine Measurement for Automotive Die-Casting Molds

A top global automotive factory. Large molds are bulky and difficult to load/unload for offline measurement. YSCAM solved the complex surface measurement challenges.

0.01mm
Accuracy Improvement
15%
Efficiency Increase
Automated Line
AFMING Automated Production Line

A 5-axis automated line for disk parts. Achieved on-machine measurement and iterative tool compensation for holes, slots, and gear features, integrated with MES.

Loop
Auto Iterative Compensation
MES
Full Line Automation Access
Neway CNC
Large Internal Combustion Engine Parts Inspection

Unified measurement standards across five different machines (Horizontal Lathe, Vertical Lathe, Gantry 5-Axis). Solved deformation issues caused by re-handling large parts.

<0.01mm
Deviation Control
100%
Eliminate Handling Wait
Consumer Electronics
3C Unmanned Factory Line Retrofit

Retrofitted aging drilling and tapping centers into an automated inspection line. Comparative measurement ensured accuracy for high-frequency inspections.

200+
Continuous Static Tests
Auto
Fully Auto Alarms

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